How We Build a Concrete Driveway in Harford, Cecil and Chester Co
A properly constructed concrete driveway is more than just pouring concrete. It requires careful preparation, quality materials, and proven installation methods to ensure long-term durability and performance.
At Crockett & Sons Concrete, Inc., we follow a proven step-by-step process to build concrete driveways that last.
Step 1: Demolition and Removal (If Needed)
If an existing driveway is present, the first step is demolition.
- Old concrete or asphalt is broken up and removed
- Debris is hauled away or disposed of properly
- The area is cleared and prepared for new construction
Removing failing concrete ensures the new driveway is built on a solid foundation.
Step 2: Excavation
Next, the driveway area is excavated to the proper depth.
- Excavation accounts for concrete thickness and stone base
- Proper grading is established for drainage
- Soft or unsuitable soil is removed as needed
Correct excavation is critical to prevent settling, cracking, and drainage issues.
Step 3: Existing Soil Inspection
Once excavated, the existing soil subgrade is inspected.
- Soil is checked for stability and compaction
- Soft or unstable areas are addressed
- The subgrade is leveled and compacted
A stable soil base helps support the weight of vehicles and prevents future movement.
Step 4: Existing Stone Base Inspection
If an existing stone base is present, it is carefully evaluated.
- Stone depth and condition are inspected
- Compaction is checked
- Areas that are insufficient or uneven are corrected
If the existing stone base meets requirements, it may be reused and supplemented.
Step 5: Stone Base Installation or Enhancement (Typically 4")
Depending on site conditions, we either:
- Add to the existing stone base, or
- Install a new stone base, typically 4 inches thick
The stone base is:
- Spread evenly
- Properly graded
- Mechanically compacted
A well-compacted stone base provides structural support and improves drainage.
Step 6: Rebar Reinforcement (24" On Center)
Steel reinforcement is installed to strengthen the concrete slab.
- Rebar is placed on 24-inch centers
- Reinforcement is properly supported to remain within the slab
- This helps control cracking and adds structural strength
Rebar significantly increases the driveway’s ability to handle vehicle loads.
Step 7: Fiber Mesh Added to the Concrete Mix
In addition to steel reinforcement, fiber mesh is added directly to the concrete mix.
Fiber mesh helps:
- Reduce plastic shrinkage cracking
- Improve overall concrete durability
- Enhance surface integrity
Using both rebar and fiber mesh provides layered reinforcement for long-term performance.
Step 8: Pouring 4" of 4000 PSI Concrete
The driveway is poured using 4 inches of 4000 PSI concrete, which is stronger than standard residential mixes.
- Concrete is placed evenly
- Proper finishing techniques are used
- Control joints are installed to manage cracking
This strength level is ideal for passenger vehicles, trucks, and daily use.
Step 9: Backfilling and Final Cleanup
After the concrete has been placed and finished:
- Edges are backfilled using existing dirt on site
- Grade is restored around the driveway
- The job site is thoroughly cleaned
We leave your property neat, safe, and ready for use once curing is complete.
Built the Right Way from the Ground Up
Every step in our driveway construction process is designed to ensure:
- Proper drainage
- Structural strength
- Long-lasting performance
- Clean, professional results
Cutting corners during preparation leads to premature cracking and failure — which is why we don’t skip steps.
Professional Concrete Driveway Installation
If you’re considering a new concrete driveway or replacement, trust a contractor who focuses on proper construction, not shortcuts.
Crockett & Sons Concrete, Inc. proudly provides residential and commercial concrete services throughout Harford and Cecil County, MD as well as Chester County, PA and surrounding areas.
📞 Contact us today for a free driveway estimate
